516: Transforming Plastic Waste in Warehouses into Durable Products with Trex

Today, we are joined by Kellie Driscoll, the NexTrex Development Representative, and Stephanie Hicks, the Materials and Recycling Programs Manager, both from Trex. Trex is widely known for manufacturing composite deck boards using recycled materials. In this episode, Kellie and Stephanie discuss Trex’s unique recycling initiatives, particularly their work with warehouses to recycle polyethylene film into durable decking materials.

Recycling Plastic Waste in Warehouses

Trex has become a pioneer in sustainable manufacturing, largely thanks to its NexTrex program. The program utilizes polyethylene film, a common byproduct in warehouses, and transforms it into the core material for Trex decking. Kellie Driscoll explains, “Our bread and butter when it comes to getting polyethylene film is working with distribution centers and warehouses.” By partnering with these facilities, Trex helps reduce landfill waste and provides warehouses with a sustainable outlet for their plastic film, offering them both environmental and financial benefits.

How NexTrex Works: From Waste to Wonder

NexTrex operates by establishing a systematic recycling process within warehouses. Trex works closely with these facilities to ensure the efficient collection, bailing, and storage of polyethylene film. “We have a team of about 20 reps that cover the country… it’s a lot of cold calling and networking,” says Stephanie, highlighting Trex’s approach to engaging warehouses. Once the plastic film is collected and baled, Trex arranges its transportation to their plants to process it into decking materials. “If they don’t have a bailer, we have a bailer financing program where we purchase it for them, and instead of rebating for the film, it goes towards paying off the bailer,” adds Stephanie. The commercial recycling program provides a second life for plastic waste and supports the increasing demand for sustainable building products.

The Future of NexTrex

The NexTrex program continues to evolve, addressing the challenges of plastic waste recycling through education and creative problem-solving. For instance, Kellie notes the importance of community involvement in expanding recycling efforts: “It’s continuous education…we have a program, we’re willing to help.” Trex is also committed to assisting warehouses with the necessary infrastructure to ensure the success of their recycling initiatives. “We provide a good solution to get the plastic out and get it recycled and we are creative at removing obstacles to help people meet their goals,” says Stephanie. As more distribution centers join the program, NexTrex can significantly impact both sustainability and the bottom line for the businesses involved.

Key Takeaways

• NexTrex Program: A pioneering initiative by Trex to recycle polyethylene film from warehouses into composite decking.
• Sustainability and Savings: Warehouses benefit both environmentally and financially by partnering with Trex for plastic recycling.
• Ongoing Growth: Trex is expanding the NexTrex program through education and infrastructure support, aiming to increase its impact in the warehousing industry.

Listen to the episode below and leave your thoughts in the comments.

Guest Information

For more information on NexTrex, click here.

To connect with Kellie on LinkedIn, click here.

To connect with Stephanie on LinkedIn, click here.

For more information about reducing waste in warehouses, check out the podcasts below. 

499: Going Circular with Rich Bulger

498: Taking the Air Out of Packaging with IQpack

464: Making the Most of Returns with Patturn’s Innovative Approach to Re-Commerce