MHI Industry Group Series: Automated Storage and Retrieval Systems (ASRS)
This special episode, part of the MHI Industry Group Series on The New Warehouse Podcast, offers an in-depth look at Automated Storage and Retrieval Systems (ASRS). Kevin sits down with Mark Hasler, Consulting Alliance Director for North America at AutoStore, and Nate Richter, VP of Global Partnerships and Business Development at Packsize. They discuss the rapid evolution of ASRS technology and how the ASRS Industry Group within MHI is shaping the future of warehousing. Hasler and Richter share expert insights on ASRS classifications, industry collaboration, and the latest trends driving adoption. From labor challenges to sustainability goals, the conversation highlights how ASRS transforms operations, optimizes space, and enables efficient warehouse management.
What Defines Automated Storage and Retrieval Systems?
ASRS solutions are reshaping warehousing by utilizing robotics and automation to streamline operations. Nate breaks down ASRS into two primary segments:
- Carousels & Vertical Lift Modules (VLMs): Designed for space-efficient storage.
- Robotic Storage & Retrieval (RSR): Includes pallet load cranes, mini-load cranes, and roaming pallet shuttles.
As the industry evolves, new technologies challenge traditional ASRS definitions. “We differentiate that a little bit from AMR solutions, where they don’t utilize vertical theory or density of storage,” said Richter. Industry groups work collaboratively to establish clear classifications while embracing emerging solutions that push automation forward.
Why Businesses are Investing in ASRS Solutions
Warehouses are turning to ASRS to tackle key operational challenges, including labor shortages, space constraints, and efficiency demands. Richter emphasized the critical labor challenges businesses face: “Literally turning over 75 percent of their workforce every year, and the cost to retrain those employees is extremely expensive.”
Additionally, businesses seek scalability and flexibility to handle surges in demand. Hasler noted, “Companies don’t want to overinvest, but they don’t want to underinvest either. They need solutions that allow them to expand efficiently.” ASRS is also helping warehouses optimize space in high-rent urban areas. “The cost of real estate is increasing, so how do I make better use of existing space? One way is implementing ASRS,” said Richter.
The Future of Automated Storage and Retrieval Systems
The next generation of ASRS delivers modularity, enables rapid deployment, and integrates intelligent software. “Successful software implementations come from really disciplined people who don’t let customizations get in the way of the project,” explained Hasler. He emphasized the importance of balancing customization with implementation speed.
Additionally, ASRS is becoming more adaptable for mixed-technology environments. “We’re seeing AMRs located directly next to CubeStore automation, orchestrated by software that makes it work efficiently,” said Richter. Innovations in cold storage automation and automated truck loading further expand ASRS applications, ensuring these systems remain integral to modern supply chains.
Key Takeaways on Automated Storage and Retrieval Systems
- Labor Optimization: ASRS helps address workforce shortages and reduce turnover costs.
- Space Efficiency: Automation allows businesses to maximize high-rent urban spaces.
- Scalability: Modular ASRS solutions enable warehouses to grow without overinvesting.
- Software Integration: Efficient implementation hinges on streamlined software orchestration.
- Future Trends: Advances in mixed-technology environments and cold storage solutions continue to shape the ASRS landscape.
Listen to the episode and leave your thoughts in the comments.
Guest Information
- Nate Richter – VP of Global Partnerships and Business Development, Packsize
- Mark Hasler – Consulting Alliance Director, AutoStore
Additional Resources
Check out the content below for more information on the MHI Industry Groups.
Challenges of Mobile Automation Integration in Modern Warehouses
The Robotics Boom in Modern Warehousing
Navigating Warehouse Solutions with the Warehouse and DC Solutions Network
